JMC Engine Cooperates Closely With Foundries

JMC Engine is one of the leading contract manufacturers in precision machining and component production in Europe. Our specialties are cast iron components that require accuracy and extremely high level of quality, such as cylinder heads, valve guide mechanisms and fuel injection systems. Our core competences are efficient and streamlined serial production processes where the castings are made into components that fulfil all the customer requirements. To uphold these processes and the quality of the end product, the requirement for the raw casting and the performance of the foundry are equally high.

JMC Engine Oy works closely with the foundries. It is a part of our strategy, where we cooperate to ensure the high quality of the end product. This collaboration is pivotal so that we can offer our end customers an easy and effortless way to source machined castings from a one-stop-shop. We recognize this need together with foundries and strive to offer the best possible solution. Our partnership with Eisengiesserei Baumgarte is an excellent example of this. 

Eisengiesserei Baumgarte as an Excellent Foundry Partner

Most of the modern foundries in Europe can meet the stringent demands of the end customers today. Our partner, Eisengiesserei Baumgarte is one of Germany’s premier foundries that show continuous commitment to quality and development. Established in 1932, Baumgarte serves several industries including pump technology, mechanical engineering, construction, vehicle construction and railway systems. Their annual capacity is 30,000 tonnes and they utilize advanced casting techniques to produce complex and precise castings.

Eisengiesserei Baumgarte’s Sales Manager Frank Grimm has worked with JMC for almost 15 years. “Four years ago, I changed the company and had the pleasure to continue the successful co-operation with JMC Engine in my new job. We have found a competent (development) partner for the machining and assembly of highly complex cast components. With JMC and the joint sales work, we have also succeeded in acquiring new markets and customers.”

Eisengiesserei Baumgarte focuses on comprehensive customer orientation at all levels. Consultancy, development, value analysis, and design are the basis and origin of technically and economically perfectly designed cast parts with the clear objective of realising and further developing all customer requirements in the best possible way.

“We consistently measure the success of innovations by our ability to design and initiate them. The satisfaction of our customers is always our daily challenge”, Grimm says, “In JMC, we have found a partner who works according to the same philosophy. Therefore, the cooperation with JMC is outstanding in all areas: from design and development to production/scheduling and quality assurance. True to the motto: nothing is impossible.” 

Combining Strengths Ensures the Optimal Outcome

Our close cooperation with Baumgarte ensures that every stage in production of a precision machined casting is in the hands of the best professionals in the field. The quality of the casting is a central factor for the end product to fulfil all the requirements. Best results are reached when the casting process and the machining process are observed and developed together. This way, for example, the effects of a casting change can be considered in the potential needs to change the machining process.

It is very important that the foundry and the machinist approach the quality and development in a similar fashion. And both have competent resources for planning and development. Then the end customer can enjoy the results and avoid the complex development work altogether. Together with our partner our mutual goal is to provide the end customer with the best possible offering.

A Partnership Built on Mutual Respect and Open Communication  

At the core of our relationship with Baumgarte is a commitment to open, honest communication. This transparency fosters trust and facilitates a collaborative environment where both parties are encouraged to bring their ideas and challenges to the table. It is through this partnership that we can innovate and adapt to market changes more effectively, ensuring that we continue to offer our clients the best possible solutions.

“JMC is a partner that has not only an extensive, modern, and efficient machine park but also an extensive service package to go along with it (mechanical processing, finishing, testing, assembly). Thanks to the expertise of the people involved, we have successfully managed to be involved in the development process of new components for our customers as early as possible and to help design them. We appreciate the open and fruitful discussions and the proactive communication”, Grimm says.  

Future Aspirations

“We are convinced, that we are on the right track with JMC and that our joint work will lead to sustainable success,” Grimm specifies and continues, “We would like to thank the entire JMC team for their outstanding support and cooperation up until now and ‘Team Baumgarte’ is looking forward to a long-term partnership.”

As we continue to find new customers, a strong partnership will play a pivotal role. We are proud to partner with Eisengiesserei Baumgarte. Our combined strengths will propel us forward, enabling us to unlock new potentials and continue leading innovation and customer satisfaction.

When every unit matters

Quality has always been at the core of JMC Engine. It is evident in every process and decision, from production method development to manufacturing and customer service. Also, quality and environmental certificates have been the foundation for over 20 years, and we continuously strive to improve our operations.

Driving Quality at JMC Engine

As a contract manufacturer JMC Engine produces and delivers items exactly according to customers’ needs. Therefore, quality requirements and standards come directly from customers, further emphasizing the importance of quality control. Every component must work seamlessly together to achieve a high-quality result.

One of the key figures in driving JMC Engine’s quality is Quality and Development Manager, Tapio Jouhten, who leads the quality team. Quality team’s responsibilities cover a wide range of quality control and development work. Tapio’s career path at JMC Engine is an inspiring example of how individual growth and development can go hand in hand with the company’s growth.

After high school Tapio began his studies at the University of Applied Sciences in 2005, graduating as an engineer in mechanical and production engineering in 2009. “My first contact with JMC Engine was the summer jobs in 2006 and 2007. Four years later, I inquired about available job positions and got a three-month contract, which continues today,” Tapio laughs. Starting in assembly work and moving to the machine shop, Tapio has been advancing JMC Engine’s quality control with his quality team of for over ten years.

”Quality Engineer Mira Lappalainen and Tapio Jouhten co-operate daily in quality matters”

Quality plays a role in RFQ-stage

Tapio emphasizes that quality assurance accompanies every stage of the production process, and the quality team has a pivotal role already in the RFQ-stage. “Together with our sales and engineering team, we review the customer’s requirements and instructions to ensure quality and plan a suitable solution for the customer.”

Setting up the production process with quality in focus

Quality team and engineering work together seamlessly when designing the production for new items. Quality control is systematically developed throughout the production process, even before the prototype is made, taking into account potential manufacturing risks. Design Review is a meeting with the customer, involving the raw material supplier and JMC Engine. “This level of collaboration ensures that all parties agree on the product’s quality requirements and manufacturing processes. It is the core of the process, where all manufacturing parties bring their expertise to the design,” Tapio says.

Once the prototype is manufactured, it is thoroughly examined, “We use various measurement methods and research techniques to ensure that the product meets all the customer’s requirements before starting serial production,” Tapio explains.

Systematic quality control

Quality planning at JMC Engine is a process of continuous improvement, using statistical process control and other development tools. We focus on measuring all critical features as dimensions and surface qualities of the product to ensure that the product matches the customer’s drawings and other requirements.

In serial production, quality assurance systematically verifies the production process’ quality capability and compliance. It is done through regular and random measurements, ensuring continuous quality monitoring and maintenance throughout all stages of product development.

Actions to Ensure Quality Commitments

Although JMC Engine aims to produce flawless quality, complaints may still occur. Every complaint is carefully handled and analysed, and corrective action is taken immediately. Additionally, we ensure that the measures have been effective to prevent similar problems from occurring in the future.

JMC Engine’s commitment to quality is comprehensive and covers the entire personnel, not only the quality team. “We have a continuous ambition to improve our processes and quality capability. Our quality team wants to lead the way and we communicate effectively with all stakeholders, ensuring that quality always remains our top priority,” Tapio says.

Interested in co-operation?

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Our Values for Driving Sustainable Business

At JMC Engine, our core values of positivity, responsibility, and continuous improvement are the principles of every action. These values have propelled us to become a trusted partner in our sector, recognized for our commitment to quality, efficiency, and innovation. Let’s dive into how these values shape our operations, culture, and aspirations for the future.

The DNA of Our Enterprise

“Positivity is a state of mind that everyone can choose for themselves in all situations. We have chosen a positive attitude“, Henri Säkkinen, CEO of JMC Engine, starts and continues, “We believe in solution-focused determination when facing challenges and fostering a work environment where we meet every challenge with a can-do spirit”. Positivity is an attitude towards challenges, colleagues, clients, and stakeholders. It enhances the company’s work atmosphere and directly correlates collaborations, making JMC Engine a more competitive and efficient partner on the international stage.

“We also prioritize sustainability, community engagement, and transparency, underlined by our long-standing commitment to environmental certifications and responsible business practices”, Henri says, “This dedication to reliability ensures that we meet the expectations of our clients and the broader community, making us a responsible business in our industry”.

JMC Engine has created a culture where ideas are eagerly shared and pursued. “Through systematic approaches, such as our electronic suggestion box and rewarding contributions, we encourage everyone to contribute to our collective growth”, Henri explains. Training programs and strategic investments in technology underscore JMC Engine’s commitment to advancement, ensuring it remains at the forefront of our industry.

Henri Säkkinen

The Impact of Our Values

Our values are proven in our daily life: 

  • Low staff turnover and strenght of our workplace culture 
  • Focus on continuous innovation 
  • Long lasting customer relationships 

By fostering a positive work environment, acting responsibly, and continually seeking improvement, JMC Engine has established itself as a premier employer where people want to stay and grow. Our low staff turnover and long-serving employees are a testament to the strength of our workplace culture.

Moreover, these values have enabled us to respond adeptly to industry fluctuations. “Even at hard times, we prioritize strategic development over short-term savings”, Henri says: “Our focus on process improvement and investment in cutting-edge automation and machining technology have continuously enhanced our operational efficiency and quality”.

As we look forward, JMC Engine remains committed to our founding values. They are the ground for future growth, innovation, and success. We aim to continue expanding our client base, increasing revenue, and strengthening our position as Europe’s best in our sector. Our values are a promise to our employees, our clients, and our community that we will continue to improve with positivity and responsibility.

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woodward orange

The Strong Partnership Between JMC Engine and Woodward L’Orange

Woodward L’Orange, a pioneering German engineering company based in Stuttgart, is a global leader in manufacturing injection systems for large engines. Specializing in common rail systems for applications such as ships, fracking, emergency power, and non-highway vehicles, Woodward L’Orange has relied on its strategic collaboration with JMC Engine to navigate the challenges of its dynamic industry.

Mike Plocher, a strategic buyer at Woodward L’Orange, plays a crucial role in managing various commodities, including turning and milling parts, castings, machined castings, and bearings. With two years of experience at Woodward, Mike has fostered a robust relationship with JMC Engine, which has been a reliable parts supplier for an extended period.

Woodward L’Orange has several ongoing complex serial products at JMC Engine. It’s Mike Plocher’s responsibility to ensure that demand surges are efficiently addressed. He emphasizes the importance of effective communication with JMC Engine when dealing with increased demand or urgent issues.

Mike highlights three key factors that set JMC Engine apart from competitors: excellent communication, high product quality, and reliable delivery times. He points out the positive impact of JMC’s commitment to quality and punctual deliveries on Woodward L’Orange’s overall operational efficiency.

The Impact of Collaboration

The partnership with JMC Engine, and particularly with contact person Mikko Lassila, is characterized by a strong sense of collaboration and mutual support. Mike commends Mikko for his responsiveness, problem-solving attitude, and dedication to meeting urgent requests.

Despite the longer delivery times from Finland to Germany, Mike underscores the smooth operation of the collaboration. Mike has not had the opportunity to visit JMC Engine in Finland personally, but it is on his agenda for 2024. Mikko on the other hand often visits Woodward L’Orange in Germany.

JMC Engine’s consistent reliability as a supplier has positively influenced Woodward L’Orange’s business. Mike describes JMC Engine as an A-level supplier, contributing significantly to the company’s success by consistently delivering quality parts on time.

Expressing high satisfaction with JMC Engine’s results and service, Mike emphasizes the exceptional role played by Mikko. He appreciates the level of communication and Mikko’s unwavering support, even during unconventional hours, distinguishing JMC Engine from other suppliers.

Mike’s feedback to JMC Engine is straightforward: “Just keep up the good work as before.” He expresses pride in the partnership and hopes for its continuation, highlighting the absence of any significant problems during their collaboration.

“Just keep up the good work as before.”

—Mike Plocher, Woodward L’Orange

Looking ahead, Mike envisions continuing the cooperation at a stable and high level. As Woodward L’Orange grows, Mike anticipates the possibility of exploring new projects with JMC Engine, relying on their solid partnership and Mikko’s expertise.

Celebrating Successes Together

The collaboration between Woodward L’Orange and JMC Engine stands as a testament to the success that can be achieved through effective communication, reliability, and a shared commitment to excellence. The future looks promising as both companies strive to nurture and expand their partnership further.

The three key factors that set JMC Engine apart from competitors: 

🔹 excellent communication,

🔹 high product quality, and

🔹 reliable delivery times.

Interested in co-operation?

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